Hartford City, Indiana Plant Tour: Photo Tour Narrated by Waine Ritenour

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Hartford City, Indiana
Approximiate Population: 7,000 
Plant Phone Number:  (765) 348-3855
     Average Daily Flow:  1.6 MGD
     Dry Tons Per Year:  140 tons
     Design Engineer:  Triad Associates
                                      Indianapolis, Indiana
     Triad Project Manager:  Tom Schubert
     Phone:  (317) 377-5230

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Hrtfrdmap1.JPG (41064 bytes) For a map to the Hartford City Wastewater Treatment Plant, please click below...

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"Hartford City is one of four RDP EnVessel Pasteurization Systems located in the greater
Indianapolis area.  If you would like to come visit us at any time, please call ahead
so that we can make arrangements to have the facility operating the day that you visit."

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"Hi, my name is Waine Ritenour (far left)!  I am the Plant Superintendent at the Hartford City
Wastewater Treatment Plant.  This is most of my plant staff and our Project Engineer, Keith Bryant (far right)"

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"Our new Administration & Laboratory Building!"


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"Part of our new laboratory."


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"The circular tank in the foreground was our anaerobic digestor.  We had the cover removed
and it now serves as an extra aerated sludge holding tank.  We are considering accepting
liquid sludge form surrounding communities.  This will enable us to use our reserve
capacity with the Belt Filter Press and RDP System."


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"This is our New Cyclone and Stainless Steel
WesTech Engineering, Inc. Grit Washer."

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"These are our Aeration Basins."

Hrtfrd09.jpg (29621 bytes) "We Converted each basin from coarse
bubble to fine bubble using
Sanitaire
® Membrane Diffusers."


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"We saved a considerable amount of capital expense by using our
existing Mechanical Mixers/Sludge holding tanks.  We average
about 2% feed solids to our Belt Filter Press."

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"Here is our Dewatering and Pasteurization Buildings and Storage Structure.  The dewatering building
(foreground) was existing.  The Pasteurization building (background) is new.  We have two 30 ton silos in
case we choose to add a second amendment material.  To date, we have only used high calcium quicklime."

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"We have a Sludge Screening Press as manufactured by Parksan. 
We really wanted a clean Class A Product and this seems to do the job."

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"Here is our Ashbrook 1.5 Meter Belt Filter Press (BFP).  Gene, our lead
BFP Operator, has increased the cake solids from less than 20% at
start-up to an average of 25%, at a cost of $18-$24 per wet ton."

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"Here is our Small Community System ThermoBlender™.  Using high calcium quicklime and supplemental heat,
we rise the temperature of the biosolids to about 160°F.  This costs us $8-$10 per wet ton,
with the lower cost in the summer (biosolids are warmer) and higher in the winter (biosolids are cooler)."

Hrtfrd15.jpg (53463 bytes) This is our Pasteurization Vessel.  It takes 30 minutes to go from the inlet point to the discharge point.  We maintain a minimum of 160°F from beginning to end.  We record product temperatures at least every hour.  We knew before the process came on line that time and temperature and every particle were emerging important State and Federal requirements.  I recently received a copy of the new Revised White House EPA publication and the words 'time', 'temperature' and 'every particle' are thoroughly discussed throughout the publication.  We were recently inspected by US EPA Region 5 and passed with flying colors."

To download the Revised White House Document
right click below and save onto your computer.

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"This is the Serpentix Conveyor Discharge Point
in the Product Storage Building."

"This is our 365 Day Product Storage
Building that is completely enclosed."

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"The Product Storage Building is 70 feet wide by 115 feet long."

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"Prior to dewatering and pasteurization, this was 'The Old Way'. 
1,000,000 gallons per year and 400 trips to the field...

... and now 'The New Way', a mere 15 loads per year!"
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Hrtfrd21.jpg (20273 bytes) "We developed a Product Logo.  We initially came up with 4 different logos.  We then displayed all 4 when we had our open house.  Our visitors that day voted for the Logo of their choice.  This is what they voted for by an overwhelming vote.
Credit for the winning Logo goes to Robin on my staff."

"We saved quite a bit of money by re-outfitting our Liquid Hauling Truck with a new Aero-Spread side slinger purchased from New Leader." Hrtfrd22.jpg (170885 bytes)

"As you can see from the next two photos, we get pretty even distribution.
Note:  This field is a 160 acre property that the city owns.
In 1999, our farmer grew feed corn and beans.  This winter he will
have a winter wheat crop."
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"In the Spring of 2000, we set aside three acres for planting sweet corn.
This corn in intended to be given away by our Mayor to any city resident for free."

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"This is my Mayor, the Honorable Joseph Castelo, Jr."

Hrtfrd28.jpg (38425 bytes) "This is our three acre site, which is
only about a mile from our plant.  We
had several signs made up using our logo,
'Bio-Soil Plus Nature's Help'."

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"We had a very successful yield of corn.  Each stalk averaged two
ears of corn and we had an occasional stock with three ears of corn."

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"We had so much corn that we donated it to several food banks and assisted living facilities.  Next year, we will probably on plant one acre, as we really had too much corn that had to be hand picked."

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"In the past year (2000), during the spring, summer and fall we allowed our Class A finished product to sit outside of the storage building.  This allowed Mother Nature to reduce the moisture content of our product.  The product is then moved back into the inside storage area as you will see in the next photographs."

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